Crafting Quality Brushes for Every Application
With over 20 years of industry leadership, FOZ One exemplifies the pinnacle of brush manufacturing in Malaysia, offering a diverse range of cutting-edge technologies and processes to create high-quality brushes for various industries and applications.
By employing a myriad of state-of-the-art techniques—from bristling to wire twisting, and from knitting to ultrasonic welding—our suite of advanced techniques transforms the traditional craft of brush production. Whether for applications demanding robust dirt removal or gentle bristles for delicate surfaces, we leverage advanced techniques and equipment to deliver exceptional results tailored to our clients’ unique needs.
Our bristling technology stands as a testament to the innovative capabilities of brush manufacturing companies in Malaysia.
With the help of imported high precision tufting machines, self-fabricated trimming equipment, and skilled technicians, we produce brushes such as stubborn dirt brushes, soleplates with bristles, and brush heads with bristles that excel in performance and durability. This enables us to produce brushes like no other, known for their durability and exceptional performance.
Harnessing the latest in wire twisting machinery and in-house developed polishing and trimming equipment, our wire twisting technology twists layers of filaments between stem wires.
This creates round brushes unparalleled in quality. Through meticulous polishing, precision cutting, and trimming, we adhere to the strictest customer standards, ensuring our products represent the highest caliber of manufacturing in Malaysia.
Our knitting and overmould technology, pivotal in vertical integration manufacturing in Malaysia, intertwines strands of filaments with yarns to fabricate versatile brush or bristle strips.
This process involves knitting filament strips then encapsulating them with plastic materials through vertical injection moulding, using imported machines and our custom-made slitting and trimming equipment.
With our proprietary Fusion Interlock Technology (F.I.T.), we lead the revolution in brush manufacturing.
F.I.T. ensures a seamless integration of knitted filament strips with plastic carriers through ultrasonic welding. This cutting-edge process involves sandwiching the knitted filament strip between two plastic carriers, precisely positioning them with the help of a pallet jig.
Our bristle dispensing technology showcases an innovative, patented approach unique to the brush manufacturing landscape in Malaysia, using an anchor-less or staple-less method to produce bristle blocks with unmatched precision and efficiency.
This technique meticulously fills filaments into the holes of a plastic carrier, securing the filament roots to the carrier through ultrasonic welding or heat stacking, employing our custom-made BDT machines and skilled technicians to produce filter brushes and BDT bristle block assemblies of the highest standards.
Our weaving technology, a sophisticated method that underlines the precision of manufacturing in Malaysia, produces pile brush strips and felt by interlacing two sets of yarns at right angles. Utilizing imported weaving machines and our in-house developed backing equipment, we craft nylon bristle strips and felt that ensure consistency and durability in every product, setting new benchmarks for quality. This innovative approach guarantees precision and efficiency, resulting in high-quality materials that exceed customer expectations.
Our hair brush technology is specifically designed to cater to hair care products with unmatched precision and attention to detail. By embedding hard bristles into rubber pads and applying secondary processes such as epoxy painting, we craft both functional and aesthetically pleasing soft and hard bed bristles and paddle assemblies, reinforcing our position as a leader among manufacturing companies in Malaysia.
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